BASICS OF USE

Illustration of the flexible hose being disengaged from the ferrule

STEP 1: Disengagement

The Stopflex system does not operate during the disengagement of the flexible hose, but, if applied correctly, it ensures that the hose is fully disengaged from the ferrule restraining it.

Depiction of pressurized oil release and whip effect from the hose

STEP 2: Release/Venting of pressure

During this step, the pressurised oil exits from the flexible hose. The hose begins to release the energy contained therein, and gains considerable velocity, triggering a hazardous “whip effect”, which is very dangerous to anyone or anything in its vicinity.

Visualization of Stopflex cable tensioning to restrain the flexible hose

STEP 3: Restraint

Once the hose has been disengaged and the pressure released, the flexible hose can be restrained. This is when the Stopflex system gets into operation: the steel cable is tensioned and deformed while the plate cuts into the rubber of the hose, preventing the clamp, firmly attached to the hose, from disengaging. The hose clamp and plate start to deform in turn, elastically absorbing the force released from the travel of the flexible hose. This is a critical step which occurs within just a few seconds, during which the materials and components of the system, previously sized and tested, stop the dangerous travel of the flexible hose.

ASSEMBLY BASICS

The assembly procedure of the application is fundamental to ensure the correct operation of the Stopflex system. As a matter of fact, failure to carefully follow the assembly instructions, can jeopardise the operation of the system. After numerous tests on our test benches, we found the ideal combination of materials and assembly procedure to ensure the utmost efficiency of the system.

Stopflex system components during assembly

4 fundamental aspects


  • 1

    Given environmental conditions such as ultraviolet light, ozone, salty water, chemical agents (solvents, fuels, oils, greases, volatile chemical compounds, acids, disinfectants and other aggressive elements) can cause early deterioration of the band seal;

  • 2

    The seal must be replaced every 4 years if the band is not assembled;

  • 3

    The seal must be replaced every 2 years if the band is assembled;

  • 4

    The STOPFLEX system must never be re-used in case of rupture, slip-off or replacement of the hose, as this will jeopardise the initial safety features of the system. Should the system be re-used, the assembler will be held entirely liable therefor.

Compatibility and warnings

NOT SUITABLE FOR HIGH PRESSURE AIR AND COMPRESSED GAS HOSES

N.B. On the market there are hydraulic flexible hoses capable of exceeding the pressures indicated in this catalogue. In case you encounter such hoses, please contact our technical department for further ascertainment regarding application thereof.

HYDRAULIC HOSE COVERINGS WHERE STOPFLEX IS NOT SUITABLE

While Stopflex is an effective solution for securing hydraulic hoses in many applications, it is not suitable for use with hoses that have the following types of protective coverings:

  • 1.

    High-density polyethylene (HDPE) spiral protection

  • 2.

    Polyester fabric protective sleeves

  • 3.

    Silicone-coated fiberglass protective sleeves (flame-resistant)

  • 4.

    PVC protective sleeves

HDPE spiral protection not compatible with Stopflex
1.
Polyester fabric protective sleeve not compatible with Stopflex
2.
Silicone-coated fiberglass protective sleeve not compatible with Stopflex
3.
PVC protective sleeve not compatible with Stopflex
4.
O+P
OP Usa Inc.

898 Main St suite a

Acton, MA, 01720 - USA

OP Shanghai

Lane 3500 Xiupu Rd, Building A, Pudong

Shanghai PRC - 201315

OP India

411, DLF Tower B, Jasola District Centre

New Delhi - 110076 - India

Find us on

OP S.r.l. - Via del Serpente, 97 - 25131 Brescia (Italy) - Registro Imprese Brescia / CF: 01284460175 - VAT: 03244960179 REA BS 257920 Share capital Euro 102,960.00 fully paid